All bearings shafts of the machine which runs continuously and works under pressure are plated with hard chromium and ground finished. This will help to minimize the friction and getting the bearings heated. This also helps in smooth running of shafts and increase the life of the machine for longer time with same accuracy of your job.
Profile Cut Arms
Arms of the machine is very important as they always work under pressure. Complete pressure of your job is exerted and withstand by the two arms of the machine, so obviously the arm should be very strong. We have used complete steel material and they are cut from the prime steel plates to withstand maximum pressure.
All Steel Gears
As you know impact of the machine is equally exerted on the driving gears of the machine. We will like to share with you that the total impact pressure of the machine is exerted on only three to four teeth of the gears, then whatever may be the number of teeth in the gear and same three or four teeth of the gear is repeatedly withstanding the cutting pressure. Hence they are likely to break due to continuous pressure. We have used all steel gears in our machines to avoid breaking of teeth and minimise the wear and tear of gears.
Hardened and ground finished Impression Plate (make ready plate)
This is a very important point for cutting accuracy.We supply hardened and ground finish plate with micrometric uniform thickness with the machine. This will ensure minimum make ready time, increases die blades life and clean cut of the job.
Auto Timmed Motorise Lub Pump
This is a very important feature of the machine. All oiling points of the machine are connected with nylon pipes and protected by steel spring. Every point is supplied with a cartridge system to deliver exact amount of oil to every oiling point. This system is connected to motorise oil pump. Oiling of full machine is done in just 5 seconds.Whenever you start the machine, It will repeat after desire time selected by you.This will increase the life of your machine.
Heat Treated ‘S’ Cam
This ‘S’ shape cam is responsible for turning of front bed, opening of the machine and closing of machine. Weight of this moving bed can vary from 500 kgs. to 1000 kgs. or more. So lot of pressure is exerted on ‘S’ cam while doing this operation. We have made this part sufficient strong and heat treated and hardened so that it can work with less wear and tear even on heavy pressure. This part continuously runs in oil both to minimize friction.
Surface Level by Scrapping Method
Cutting accuracy of your machine depend on the surface level accuracy of the surface plate where you feed the board or paper and also the plate where you lock the die or punch. The surface accuracy of both these plates is very important for the cutting accuracy and also to reduce your make ready time. We maintain this accuracy by scrapping method. This is a hand process where the zero levelled master bar is coated with blue, rubbed on the machined surface of the plate and scrapped the high points with blue marks till the complete surface receives the equal blue marks all over the plate to maintain the perfect level.
Front and back locking system
This is the only machine having this system. It has four point locking system which completely locks the moving bed from four sides to ensure uniform pressure on top side and bottom side.
Double Helical Middle Gears
This is a feature for bigger size machines. This helps in distribution of cutting load on gears and take heaviest load.
Safety Stopping with Magnetic Brake
This machine can be stopped at four places. The very important stopping is at the top of moving body. The spring supported strip is mounted on the moving bed, which can stop the machine instantly with the full length of the strip, for your operator safety.
One Piece Keyless Pinions
All pinion gears are manufactured from EN -8 steel turned from one shaft ,no welding ,no key is used to avoid impact sound and possibility of key getting loose after some duration, due to vibration.
Inside Gears Guides
This guide avoids the shaking of gears on heavy jobs.
M.I.D.C. PLOT NO. 7, Phase-1,
Near State Bank, Dombivli - 421 203.
Dist Thane (Maharashtra) INDIA